specialmetal.co.in

SPECIAL METAL INDUSTRIES

Description

In last one decade, we have manufactured variety of Reactors & Autoclaves in different sizes for variety of Unit Operations. We have a capability to manufacture Reactors & Autoclaves sizing from 50Ltrs to 40000Ltrs, suitable for Homogenous & Heterogeneous Chemical Reaction Engineering, Halogenations, Distillation, Extraction, Mixing, etc. We have handled variety of Material of Constructions such as Hastealloy C-276 and C-22, Inconel 600, Incoloy 800H/HT, Incoloy 825 Nickel 200/201, Monel 400, SS904L, SS316L & SS304L. We have catered to the Process Condition of Pressure ranging from Full Vacuum to 100Bar (kg/cm²) & Temperature ranging from Cryogenic Application to 250°C. We also assist & undertake the Design of Reactors with variety of Agitator Systems. The Agitator Systems can be supplied with all types of Mechanical Seal, Gland Packing & Top Entry Magnetic Drives. We have manufactured Jacketed as well as Limpeted Reactors with maximum Utility Pressure of 25Bar(kg/cm²) .

More Details

Their reactors and autoclaves are designed to handle a variety of unit operations, including:
  • Homogeneous and Heterogeneous Chemical Reactions: This covers a broad spectrum of chemical reactions, from those occurring in a single phase to those involving multiple phases (e.g., solid-liquid reactions).
  • Halogenations: Processes that introduce halogen atoms (fluorine, chlorine, bromine, iodine) into molecules.
  • Distillation: Separating components of a mixture based on their different boiling points.
  • Extraction: Isolating a desired substance from a mixture using a solvent.
  • Mixing: Thoroughly combining different components to achieve a uniform mixture.

Material Options

They understand the importance of using the right material for the job. They offer reactors and autoclaves constructed from a variety of high-quality materials to withstand different reaction conditions, including:

  • Nickel Alloys:
    • Hastelloy C-276 and C-22: Excellent resistance to a wide range of corrosive chemicals.
    • Inconel 600: High-temperature strength and oxidation resistance.
    • Incoloy 800H/HT and 825: Exceptional resistance to high temperatures, carburization, and creep.
  • Nickel and Nickel Alloys:
    • Nickel 200/201: Good ductility and formability for intricate designs.
  • Copper Alloys:
    • Monel 400: Resistant to a variety of acids and alkalis.
  • Stainless Steels:
    • SS304L, SS316L, and SS904L: Offer varying degrees of corrosion resistance for different applications.

Overcoming Size Challenges

Their reactors and autoclaves can handle a wide range of pressure and temperature conditions:
  • Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).
  • Temperature: From cryogenic applications (extremely low temperatures) to 250°C.
Agitator SystemsThey understand that proper mixing is crucial for many chemical reactions. They offer a variety of agitator systems to ensure optimal mixing within the reactor, including:​
  • Different agitator designs to suit your specific process needs.
  • All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.
​ Additional Features​

The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.