Reactors and Autoclaves
In last one decade, we have manufactured variety of Reactors & Autoclaves in different sizes for variety of Unit Operations.We have a capability to manufacture Reactors & Autoclaves sizing from 50Ltrs to 40000Ltrs, suitable for Homogenous & Heterogeneous Chemical Reaction Engineering, Halogenations, Distillation, Extraction, Mixing, etc.
We have handled variety of Material of Constructions such as Hastealloy C-276 and C-22, Inconel 600, Incoloy 800H/HT, Incoloy 825 Nickel 200/201, Monel 400, SS904L, SS316L & SS304L. We have catered to the Process Condition of Pressure ranging from Full Vacuum to 100Bar (kg/cm²) & Temperature ranging from Cryogenic Application to 250°C. We also assist & undertake the Design of Reactors with variety of Agitator Systems. The Agitator Systems can be supplied with all types of Mechanical Seal, Gland Packing & Top Entry Magnetic Drives. We have manufactured Jacketed as well as Limpeted Reactors with maximum Utility Pressure of 25Bar(kg/cm²) .
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Material Options
They understand the importance of using the right material for the job. They offer reactors and autoclaves constructed from a variety of high-quality materials to withstand different reaction conditions, including:
- Nickel Alloys:
- Hastelloy C-276 and C-22: Excellent resistance to a wide range of corrosive chemicals.
- Inconel 600: High-temperature strength and oxidation resistance.
- Incoloy 800H/HT and 825: Exceptional resistance to high temperatures, carburization, and creep.
- Nickel and Nickel Alloys:
- Nickel 200/201: Good ductility and formability for intricate designs.
- Copper Alloys:
- Monel 400: Resistant to a variety of acids and alkalis.
- Stainless Steels:
- SS304L, SS316L, and SS904L: Offer varying degrees of corrosion resistance for different applications.
More Details
Their reactors and autoclaves are designed to handle a variety of unit operations, including:
- Homogeneous and Heterogeneous Chemical Reactions: This covers a broad spectrum of chemical reactions, from those occurring in a single phase to those involving multiple phases (e.g., solid-liquid reactions).
- Halogenations: Processes that introduce halogen atoms (fluorine, chlorine, bromine, iodine) into molecules.
- Distillation: Separating components of a mixture based on their different boiling points.
- Extraction: Isolating a desired substance from a mixture using a solvent.
- Mixing: Thoroughly combining different components to achieve a uniform mixture.
Overcoming Size Challenges
Their reactors and autoclaves can handle a wide range of pressure and temperature conditions:
- Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).
- Temperature: From cryogenic applications (extremely low temperatures) to 250°C.
- Different agitator designs to suit your specific process needs.
- All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.
Additional Features
The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).
In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.