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Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

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Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

SPECIAL METAL INDUSTRIES

Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

Pilot Plant Systems

ALL Product, Product Specification and Data are Subject to Change

In the development of Technology & Scale up, the Pilot Plants play very important role. A typical Pilot Plant consists of High Pressure Reactor, Charging Vessel, Condenser, Filter, Pumps & suitable Piping System. We have designed & supplied Skid Mounted Pilot Plant Systems to various Pharmaceutical, Fine Chemical & Agro Chemical Units. We have manufactured these Pilot Plants in Hastelloy C-276 and C-22, Inconel 600, Incoloy 800H/HT, Incoloy 825, Nickel 200/201, Monel 400, SS316L&SS304L

Material Options

Their reactors and autoclaves can handle a wide range of pressure and temperature conditions:

  • Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).

  • Temperature: From cryogenic applications (extremely low temperatures) to 250°C.

Agitator Systems

They understand that proper mixing is crucial for many chemical reactions. They offer a variety of agitator systems to ensure optimal mixing within the reactor, including:

  • Different agitator designs to suit your specific process needs.

  • All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.

Additional Features

The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).

In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.

More Details

The journey from groundbreaking discovery to full-scale chemical production requires a crucial step: pilot plant development. This company recognizes the critical role pilot plants play in technology development and scale-up, offering a comprehensive solution to streamline your process. Pilot plants act as a bridge between successful lab-scale experiments and large-scale commercial production. We allow you to:
  • Test and refine chemical processes on a larger scale than the lab, providing valuable data for optimization.
  • Identify and address potential challenges before scaling up to full production, saving time and resources.
  • Generate sufficient quantities of material for further testing and evaluation, such as pilot production runs or market trials.

Pilot Plant Systems

Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

Description

In the development of Technology & Scale up, the Pilot Plants play very important role. A typical Pilot Plant consists of High Pressure Reactor, Charging Vessel, Condenser, Filter, Pumps & suitable Piping System. We have designed & supplied Skid Mounted Pilot Plant Systems to various Pharmaceutical, Fine Chemical & Agro Chemical Units. We have manufactured these Pilot Plants in Hastelloy C-276 and C-22, Inconel 600, Incoloy 800H/HT, Incoloy 825, Nickel 200/201, Monel 400, SS316L&SS304L

More Details

The journey from groundbreaking discovery to full-scale chemical production requires a crucial step: pilot plant development. This company recognizes the critical role pilot plants play in technology development and scale-up, offering a comprehensive solution to streamline your process. Pilot plants act as a bridge between successful lab-scale experiments and large-scale commercial production. We allow you to:
  • Test and refine chemical processes on a larger scale than the lab, providing valuable data for optimization.
  • Identify and address potential challenges before scaling up to full production, saving time and resources.
  • Generate sufficient quantities of material for further testing and evaluation, such as pilot production runs or market trials.

Material Options

This company provides everything you need for a successful pilot plant:

  • Skid-Mounted Design: Our pilot plants are pre-assembled and modular, offering a compact and transportable solution. This simplifies installation, commissioning, and relocation within your facility.

  • Essential Equipment: Each pilot plant incorporates vital components for efficient chemical processing, including:

    • High-Pressure Reactors: Designed to handle your specific reaction conditions.

    • Charging Vessels: Allow for safe and controlled introduction of raw materials.

    • Condensers: Efficiently recover valuable solvents or byproducts.

    • Filters: Separate solids from liquids for further processing or purification.

    • Pumps: Ensure proper flow of materials throughout the system.

    • Suitable Piping System: Interconnects all equipment for seamless operation.

  • Material Expertise: We understand the demands of diverse chemical processes and offer a variety of high-quality materials for pilot plant construction, including:

    • Nickel Alloys:​

      • Inconel 600: Ideal for high-temperature applications.

      • Incoloy 800H/HT and 825: Superior performance under high temperatures, carburization, and creep.

    • Hastelloy C-276 and C-22: Exceptional resistance to a wide range of corrosive chemicals.

    • Nickel and Nickel Alloys:

      • Nickel 200/201: Offers good ductility and formability for intricate designs.

        • Monel 400: Resists various acids and alkalis.

    • Stainless Steels:

      • SS316L & SS304L: Cost-effective options for less demanding processes.

By partnering with this company, you gain a reliable and experienced provider for all your pilot plant needs. Our skid-mounted solutions, comprehensive equipment packages, and material expertise ensure a smooth and efficient development and scale-up process for your innovative chemical technologies.

 

Overcoming Size Challenges

Their reactors and autoclaves can handle a wide range of pressure and temperature conditions:

  • Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).

  • Temperature: From cryogenic applications (extremely low temperatures) to 250°C.

Agitator Systems

They understand that proper mixing is crucial for many chemical reactions. They offer a variety of agitator systems to ensure optimal mixing within the reactor, including:

  • Different agitator designs to suit your specific process needs.

  • All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.

Additional Features

The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).

In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.

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Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.
Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

Special Metal Industries

Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.
Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

Special Metal Industries

Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.
Exotic Metals. Reactors and Autoclaves, Process Vessel and Tanks, Hydrogenators, Pilot Plant Systems, Distillation Columns, Heat Exchangers and Condensers, and Large Size Pipe and Pipe Fittings.

Special Metal Industries