Pilot Plant Systems
ALL Product, Product Specification and Data are Subject to Change
Material Options
Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).
Temperature: From cryogenic applications (extremely low temperatures) to 250°C.
Agitator Systems
They understand that proper mixing is crucial for many chemical reactions. They offer a variety of agitator systems to ensure optimal mixing within the reactor, including:
Different agitator designs to suit your specific process needs.
All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.
Additional Features
The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).
In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.
More Details
- Test and refine chemical processes on a larger scale than the lab, providing valuable data for optimization.
- Identify and address potential challenges before scaling up to full production, saving time and resources.
- Generate sufficient quantities of material for further testing and evaluation, such as pilot production runs or market trials.
Description
More Details
- Test and refine chemical processes on a larger scale than the lab, providing valuable data for optimization.
- Identify and address potential challenges before scaling up to full production, saving time and resources.
- Generate sufficient quantities of material for further testing and evaluation, such as pilot production runs or market trials.
Material Options
Skid-Mounted Design: Our pilot plants are pre-assembled and modular, offering a compact and transportable solution. This simplifies installation, commissioning, and relocation within your facility.
Essential Equipment: Each pilot plant incorporates vital components for efficient chemical processing, including:
High-Pressure Reactors: Designed to handle your specific reaction conditions.
Charging Vessels: Allow for safe and controlled introduction of raw materials.
Condensers: Efficiently recover valuable solvents or byproducts.
Filters: Separate solids from liquids for further processing or purification.
Pumps: Ensure proper flow of materials throughout the system.
Suitable Piping System: Interconnects all equipment for seamless operation.
Material Expertise: We understand the demands of diverse chemical processes and offer a variety of high-quality materials for pilot plant construction, including:
Nickel Alloys:
Inconel 600: Ideal for high-temperature applications.
Incoloy 800H/HT and 825: Superior performance under high temperatures, carburization, and creep.
Hastelloy C-276 and C-22: Exceptional resistance to a wide range of corrosive chemicals.
Nickel and Nickel Alloys:
Nickel 200/201: Offers good ductility and formability for intricate designs.
Monel 400: Resists various acids and alkalis.
Stainless Steels:
SS316L & SS304L: Cost-effective options for less demanding processes.
By partnering with this company, you gain a reliable and experienced provider for all your pilot plant needs. Our skid-mounted solutions, comprehensive equipment packages, and material expertise ensure a smooth and efficient development and scale-up process for your innovative chemical technologies.
Overcoming Size Challenges
Pressure: From a full vacuum to a high pressure of 100 bar (kg/cm²).
Temperature: From cryogenic applications (extremely low temperatures) to 250°C.
Agitator Systems
They understand that proper mixing is crucial for many chemical reactions. They offer a variety of agitator systems to ensure optimal mixing within the reactor, including:
Different agitator designs to suit your specific process needs.
All types of sealing options: mechanical seals, gland packing, and top entry magnetic drives.
Additional Features
The company also manufactures jacketed and limped reactors. These designs allow for the circulation of a heating or cooling fluid through the reactor walls to precisely control the reaction temperature. Their jacketed reactors can withstand a maximum utility pressure of 25 bar (kg/cm²).
In summary, this company provides a one-stop shop for all your reactor and autoclave needs. With their extensive range of sizes, materials, process capabilities, agitator systems, and additional features, they can provide a customized solution for your specific chemical processing application.
